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WAPA Design Checklist   |   Surface Distresses   |   Top Down Cracking   |   References  

 

Surface Distresses

Properly designed and maintained HMA pavements can provide many years of satisfactory service.  However, like all pavements, HMA pavements can be damaged by certain conditions.  This page is intended to:

  1. Assist in identifying basic HMA pavement damage.  HMA pavement damage that is visible at the surface of the pavement is often called "surface distress".
  2. Provide some insight into why particular surface distresses are problematic.
  3. Provide some basic guidance into what kinds of conditions might lead to certain surface distresses.
  4. Suggest some basic repair strategies.

This section is organized alphabetically by type of surface distress.  If you are looking for a specific type, scroll down and look at the thumbnails to see which picture most closely matches the condition you are investigating.  Photos of each type of distress are accompanied by a description of the distress, the reason it is a problem, some of the most likely causes and basic repair strategy. 
 

 
 Alligator (Fatigue) Cracking

Left: Alligator cracking near a parking lot drain.  The cracking is likely due to water infiltrating pavement cracks and running down to the low point drain underneath the pavement, weakening and removing material from under the already-thin HMA layer.  With little remaining support, the HMA will fail even under light loading.

Right: Alligator cracking on a poorly supported road widening.  The road was widened by about 2 feet, however the subgrade under the widened portion was not adequately compacted.  Therefore, as it settled over time, the HMA layer settled with it and cracked.


Description
: A series of interconnected cracks caused by fatigue failure of the HMA surface under repeated traffic loading.  As the number and magnitude of loads becomes too great, longitudinal cracks begin to form (usually in the wheelpaths).  After repeated loading, these longitudinal cracks connect forming many-sided sharp-angled pieces that develop into a pattern resembling the back of an alligator or crocodile.  

Problem: Roughness, indicator of structural failure, cracks allow moisture infiltration into the base and subgrade, eventually results in potholes and pavement disintegration if not treated.

Possible Causes: Inadequate structural support for the given loading, which can be caused by a myriad of things.  A few of the more common ones are:

  • Decrease in pavement load supporting characteristics
    • Probably the most common reason is a loss of base, subbase or subgrade support from things like poor drainage or spring thaw.  Water under a pavement will generally cause the underlying materials to become weak.
    • Stripping on the bottom of the HMA layer.  The stripped depth contributes little to pavement strength so the effective HMA thickness decreases.
  • Increase in loading (i.e., the pavement is being loaded more heavily than anticipated in design)
  • Inadequate structural design (i.e., the pavement was designed too thin for the anticipated loads)
  • Poor construction (i.e., inadequate compaction)

Repair: A fatigue cracked pavement should be investigated to determine the root cause of failure.  Any investigation should involve digging a pit or coring the pavement to determine the pavement's structural makeup as well as determining whether or not subsurface moisture is a contributing factor.  Once the characteristic alligator pattern is apparent, repair by crack sealing is generally ineffective.  Fatigue crack repair generally falls into one of two categories:

  • Small, localized fatigue cracking indicative of a loss of subgrade support.  Remove the cracked pavement area then dig out and replace the area of poor subgrade and improve the drainage of that area if necessary.  Patch over the repaired subgrade.
  • Large fatigue cracked areas indicative of general structural failure.  Place an HMA overlay over the entire pavement surface.  This overlay must be strong enough structurally to carry the anticipated loading because the underlying fatigue cracked pavement most likely contributes little or no strength (Roberts et. al., 1996).  
 Bleeding

Left: Classic bleeding on a newly paved road shows up as a shiny reflecting surface - especially in the wheelpaths where the aggregate voids are less.

Right: Bleeding on a freshly paved SMA job, most likely the result of mix design or production problems.


Description
: A film of asphalt binder on the pavement surface.  It usually creates a shiny, glass-like reflecting surface that can become sticky when dry and slippery when wet. 

Problem: Loss of skid resistance when wet, unsightly

Possible Causes: Bleeding occurs when asphalt binder fills the aggregate voids during hot weather or traffic compaction, and then expands onto the pavement surface.  Since bleeding is not reversible during cold weather or periods of low loading, asphalt binder will accumulate on the pavement surface over time.  Likely causes are:

  • Excessive asphalt binder in the HMA (either due to  a poor mix design or manufacturing problems)
  • Excessive application of asphalt binder during BST application
  • Low HMA air void content (e.g., not enough void space for the asphalt to occupy), likely a mix design problem

Repair: The following repair measures may eliminate or reduce the asphalt binder film on the pavement's surface but may not correct the underlying problem that caused the bleeding:

  • Minor bleeding can often be corrected by applying coarse sand to blot up the excess asphalt binder.
  • Major bleeding can be corrected by cutting off excess asphalt with a motor grader or removing it with a heater planer.  If the resulting surface is excessively rough, resurfacing may be necessary (APAI, no date given).

 

 Block Cracking

Left: Block cracking in a parking lot near the University of Washington.  Block cracking in parking lots is common because many parking lot pavements experience only light traffic (e.g., no heavy trucks).

 

Description: Interconnected cracks that divide the pavement up into rectangular pieces.  Blocks range in size from approximately 1 ft2 to 100 ft2.  Larger blocks are generally classified as longitudinal and transverse cracking.  Block cracking normally occurs over a large portion of pavement area but sometimes will occur only in non-traffic areas. 

Problem: Allows moisture infiltration, roughness

Possible Causes: HMA shrinkage and daily temperature cycling.  Typically caused by an inability of asphalt binder to expand and contract with temperature cycles because of:

Repair:  Strategies depend upon the severity and extent of the block cracking:

  • Low severity cracks (< 1/2 inch wide)Crack seal to prevent (1) entry of moisture into the subgrade through the cracks and (2) further raveling of the crack edges.  HMA can provide years of satisfactory service after developing small cracks if they are kept sealed (Roberts et. al., 1996).
  • High severity cracks (> 1/2 inch wide and cracks with raveled edges).  Remove and replace the cracked pavement layer with an overlay.
 Corrugation and Shoving

Left: Corrugation on the uphill side of a street.  Corrugations were probably caused by vehicles starting on the uphill grade.

Right: Shoving at a busy intersection.  Conditions are bad enough here that the shoving occurs not only near rigid objects but across the pavement in general.

 


Description: A form of plastic movement typified by ripples (corrugation) or an abrupt wave (shoving) across the pavement surface. The distortion is perpendicular to the traffic direction. Usually occurs at points where traffic starts and stops (corrugation) or areas where HMA abuts a rigid object (shoving).

Problem: Roughness

Possible Causes: Usually caused by traffic action (starting and stopping) combined with:

Repair: A heavily corrugated or shoved pavement should be investigated to determine the root cause of failure.  Repair strategies generally fall into one of two categories: 

  • Small, localized areas of corrugation or shoving.  Remove the distorted pavement and patch
  • Large corrugated or shoved areas indicative of general HMA failure.  Remove the damaged pavement and overlay.
 Depression

Left:  Depression in an access roadway probably caused by subgrade settlement.  Note that the pavement has fatigue cracked significantly as it has settled. 

Right:  Depression in parking lot probably caused by subgrade settlement.  Again, the pavement has a considerable amount of fatigue cracking where it has settled.

Description: Localized pavement surface areas with slightly lower elevations than the surrounding pavement.  Depressions are very noticeable after a rain when they fill with water.

Problem: Roughness, depressions filled with substantial water can cause vehicle hydroplaning

Possible Causes: Frost heave or subgrade settlement resulting from inadequate compaction during construction.

Repair: By definition, depressions are small localized areas.  A pavement depression should be investigated to determine the root cause of failure (i.e., subgrade settlement or frost heave).  Depressions should be repaired by removing the affected pavement then digging out and replacing the area of poor subgrade.  Patch over the repaired subgrade.
 

 Joint Reflection Cracking

Left: Joint reflective cracking on a low-use industrial road.  This pavement has been cracked for many years and will probably not get much worse.  Notice the grass growing in the cracks.

Right: Joint reflective cracking on an urban arterial.  Some joint reflective cracks on this pavement are crack sealed but these are probably too advanced and too wide to be crack sealed.

Description: Cracks in a flexible overlay of a rigid pavement.  The cracks occur directly over the underlying rigid pavement joints.  Joint reflection cracking does not include reflection cracks that occur away from an underlying joint or from any other type of base (e.g., cement or lime stabilized).

Problem: Allows moisture infiltration, roughness

Possible Causes: Movement of the rigid pavement slab beneath the HMA surface because of thermal and moisture changes.  Generally not load initiated, however loading can hasten deterioration.

Repair:  Strategies depend upon the severity and extent of the cracking: 

  • Low severity cracks (< 1/2 inch wide and infrequent cracks).  Crack seal to prevent (1) entry of moisture into the subgrade through the cracks and (2) further raveling of the crack edges.  In general, rigid pavement joints will eventually reflect through an HMA overlay without proper surface preparation.
  • High severity cracks (> 1/2 inch wide and numerous cracks).  Remove and replace the cracked pavement layer with an overlay.
 Longitudinal Cracking

Left: Longitudinal cracking on a city arterial.  Its location in the wheelpath indicates that is probably the onset of fatigue cracking.

Right: Longitudinal cracking on a rural county road.  Its location in the wheelpath indicates that is probably the onset of fatigue cracking possibly caused by a thin pavement structure.

Description: Cracks parallel to the pavement's centerline or laydown direction.  Usually a type of fatigue cracking.

Problem: Allows moisture infiltration, roughness, indicates possible onset of fatigue cracking and structural failure.

Possible Causes:

  • Poor joint construction or location.  Joints are generally the least dense areas of a pavement.  Therefore, they should be constructed outside of the wheelpath so that they are only infrequently loaded.  Joints in the wheelpath like those shown in third through fifth figures above, will general fail prematurely. 
  • A reflective crack from an underlying layer (not including joint reflection cracking)
  • HMA fatigue (indicates the onset of future fatigue cracking)
  • top-down cracking

Repair:  Strategies depend upon the severity and extent of the cracking:

  • Low severity cracks (< 1/2 inch wide and infrequent cracks)Crack seal to prevent (1) entry of moisture into the subgrade through the cracks and (2) further raveling of the crack edges.  HMA can provide years of satisfactory service after developing small cracks if they are kept sealed (Roberts et. al., 1996).
  • High severity cracks (> 1/2 inch wide and numerous cracks).  Remove and replace the cracked pavement layer with an overlay.
 Patching

Left: Two patches on an urban arterial placed after utility cuts.

Right: A patch on an urban arterial used to repair a spalled joint reflective crack.

Description: An area of pavement that has been replaced with new material to repair the existing pavement.  A patch is considered a defect no matter how well it performs.

Problem: Roughness

Possible Causes:

  • Previous localized pavement deterioration that has been removed and patched
  • Utility cuts

Repair: Patches are themselves a repair action.  The only way they can be removed from a pavement's surface is by either a structural or non-structural overlay.
 

 Polished Aggregate

Left: Two adjacent SMA pavements at the NCAT Test Track near Auburn, AL.  The pavement on the right uses river rock, which is more susceptible to abrasion, as its aggregate and is showing some signs of aggregate polishing. 

Right: This close-up picture of a road surface shows aggregate wear after about 5 years of wear.  Washington generally has high quality aggregate that rarely suffers from excessive polishing.  Notice the aggregate still appears rough.

Description: Areas of HMA pavement where the portion of aggregate extending above the asphalt binder is either very small or there are no rough or angular aggregate particles.

Problem: Decreased skid resistance

Possible Causes: Repeated traffic applications.  Generally, as a pavement ages the protruding rough, angular particles become polished.  This can occur quicker if the aggregate is susceptible to abrasion or subject to excessive studded tire wear.

Repair: Apply a skid-resistant slurry seal or BST or overlay.
 

 Potholes

Left: A pothole in the surface course of an urban arterial.  This pothole may have come about from fatigue cracking that started in an excessively raveled area.  Left untreated it may eventually spread to the underlying pavement layers.

Right: A pothole beginning to form from an area of excessive fatigue cracking.  Notice how just a few chunks of pavement are missing forming the genesis of a pothole.  Left untreated, adjacent pavement chunks will be dislodged by traffic making the pothole larger.  Additionally, the pothole makes it easier for water to get into the underlying subgrade, further weakening it, and speeding up the deterioration process.

 

Description: Small, bowl-shaped depressions in the pavement surface that penetrate all the way through the HMA layer down to the base course.  They generally have sharp edges and vertical sides near the top of the hole.  Potholes are most likely to occur on roads with thin HMA surfaces (1 to 2 inches) and seldom occur on roads with 4 inch or deeper HMA surfaces (Roberts et al., 1996). 

Problem: Roughness (serious vehicular damage can result from driving across potholes at higher speeds), moisture infiltration

Possible Causes: Generally, potholes are the end result of fatigue cracking.  As fatigue cracking becomes severe, the interconnected cracks create small chunks of pavement, which can be dislodged as vehicles drive over them.  The remaining hole after the pavement chunk is dislodged is called a pothole.

Repair: In accordance with patching techniques.
 

 Raveling

Left: Raveling possibly resulting from segregation, temperature differentials or inadequate compaction.

Right: Raveling that is likely the result of segregation and/or construction-related temperature differentials.

Description: The progressive disintegration of an HMA layer from the surface downward as a result of the dislodgement of aggregate particles. 

Problem: Loose debris on the pavement, roughness, water collecting in the raveled locations resulting in vehicle hydroplaning, loss of skid resistance

Possible Causes:

  • Loss of bond between aggregate particles and the asphalt binder as a result of:
    • A dust coating on the aggregate particles that forces the asphalt binder to bond with the dust rather than the aggregate
    • Aggregate segregation.  If fine particles are missing from the aggregate matrix, then the asphalt binder is only able to bind the remaining coarse particles at their relatively few contact points.
    • Inadequate compaction during construction.  High density is required to develop sufficient cohesion within the HMA. 
  • Mechanical dislodging by certain types of traffic (studded tires, snowplow blades or tracked vehicles). 

Repair: A raveled pavement should be investigated to determine the root cause of failure.  Repair strategies generally fall into one of two categories:  

  • Small, localized areas of raveling.  Remove the raveled pavement and patch
  • Large raveled areas indicative of general HMA failure.  Remove the damaged pavement and overlay.
 Rutting

Left: Rutting in a busy arterial in the Greenwood area of Seattle.  Ruts can even be seen in the two-way left turn lane indicating that the rutting is not due to heavy traffic.

Right:  Rutting in the parking lane.  Likely, an overlay of the main road was extended beyond the original roadway out to the curb .  Extra HMA was used to make up the difference in height but was not adequately compacted because the roller bridged over the rut area (one side of the drum on the original pavement and the other on the new mix nearest the curb).  Subsequently, a large load or two (i.e., a bus) drove over the poorly compacted area and caused a large rut.

Description: Surface depression in the wheelpath.  Pavement uplift (shearing) may occur along the sides of the rut.  Ruts are particularly evident after a rain when they are filled with water.  There are two basic types of rutting: mix rutting and subgrade rutting.  Mix rutting occurs when the subgrade does not rut yet the pavement surface exhibits wheelpath depressions as a result of compaction/mix design problems.  Subgrade rutting occurs when the subgrade exhibits wheelpath depressions due to loading.  In this case, the pavement settles into the subgrade ruts causing surface depressions in the wheelpath.

Problem: Ruts filled with water can cause vehicle hydroplaning, can be hazardous because ruts tend to pull a vehicle towards the rut path as it is steered across the rut.

Possible Causes: Permanent deformation in any of a pavement's layers or subgrade usually caused by consolidation or lateral movement of the materials due to traffic loading.  Specific causes of rutting can be:

  • Insufficient compaction of HMA layers during construction.  If it is not compacted enough initially, HMA pavement may continue to densify under traffic loads.
  • Subgrade rutting (e.g., as a result of inadequate pavement structure)
  • Improper mix design or manufacture (e.g., excessively high asphalt content, excessive mineral filler, insufficient amount of angular aggregate particles)

Ruts caused by studded tire wear present the same problem as the ruts described here, but they are actually a result of mechanical dislodging due to wear and not pavement deformation.

Repair: A heavily rutted pavement should be investigated to determine the root cause of failure (e.g. insufficient compaction, subgrade rutting, poor mix design or studded tire wear).  Slight ruts (< 1/3 inch deep) can generally be left untreated.  Pavement with deeper ruts should be leveled and overlayed.
 

 Slippage Cracking

Left: Slippage crack at an intersection due to stopping.  The direction of traffic is from top to bottom.  Most likely caused by poor bonding with the underlying pavement - possibly from a poor tack coat.

Right: Slippage crack near a bus stop on the University of Washington Seattle campus.  Based on the direction of traffic flow, it appears to be caused by traffic accelerating from a stop.  Since this area of campus suffers from a number of poor overlay bonding problems, this is most likely caused by poor overlay bonding to the underlying pavement.

Description: Crescent or half-moon shaped cracks generally having two ends pointed into the direction of traffic.

Problem: Allows moisture infiltration, roughness

Possible Causes: Braking or turning wheels cause the pavement surface to slide and deform.  The resulting sliding and deformation is caused by a low-strength surface mix or poor bonding between the surface HMA layer and the next underlying layer in the pavement structure.

Repair: Removal and replacement of affected area.
 

 Stripping

Left: A small pavement core showing stripping at the bottom of the pavement section. 

Right: A small pavement core showing stripping at the bottom of the pavement section.

Description: The loss of bond between aggregates and asphalt binder that typically begins at the bottom of the HMA layer and progresses upward.  When stripping begins at the surface and progresses downward it is usually called raveling.

Problem: Decreased structural support, rutting, shoving/corrugations, raveling, or cracking (fatigue and longitudinal)

Possible Causes: Bottom-up stripping is very difficult to recognize because it manifests itself on the pavement surface as other forms of distress including rutting, shoving/corrugations, raveling, or cracking.  Typically, a core must be taken to positively identify stripping as a pavement distress.

  • Poor aggregate surface chemistry
  • Water in the HMA causing moisture damage

Repair: A stripped pavement should be investigated to determine the root cause of failure (i.e., how did the moisture get in?). Generally, the stripped pavement needs to be removed and replaced after correction of any subsurface drainage issues.
 

 Transverse (Thermal) Cracking

Left: A large transverse crack caused by the pavement's contraction in cold weather.  The crack has subsequently been patched as a temporary fix.

Right: Another transverse crack caused by thermal contraction during cold weather.  This crack has been sealed.

Description: Cracks perpendicular to the pavement's centerline or laydown direction.  Usually a type of thermal cracking.

Problem: Allows moisture infiltration, roughness

Possible Causes:

  • Shrinkage of the HMA surface due to low temperatures or asphalt binder hardening.
  • Reflective crack caused by cracks beneath the surface HMA layer
  • top-down cracking

Repair:  Strategies depend upon the severity and extent of the cracking:

  • Low severity cracks (< 1/2 inch wide and infrequent cracks)Crack seal to prevent (1) entry of moisture into the subgrade through the cracks and (2) further raveling of the crack edges.  HMA can provide years of satisfactory service after developing small cracks if they are kept sealed (Roberts et. al., 1996).
  • High severity cracks (> 1/2 inch wide and numerous cracks).  Remove and replace the cracked pavement layer with an overlay.
 Water Bleeding and Pumping

Left: Water bleeding through a pavement surface on a rural mountain highway.  The subgrade around the pavement is still wet from a recent rain indicating that the water has come up through a porous pavement.

Right: Similar conditions.

Description: Water bleeding (left two photos) occurs when water seeps out of joints or cracks or through an excessively porous HMA layer.  Pumping (right-most photo) occurs when water and fine material is ejected from underlying layers through cracks in the HMA layer or out the sides of the HMA layer under moving loads.

Problem: Decreased skid resistance, an indication of high pavement porosity (water bleeding), decreased structural support (pumping)

Possible Causes:

Repair: Water bleeding or pumping should be investigated to determine the root cause.  If the problem is a high water table or poor drainage, subgrade drainage should be improved.  If the problem is a porous mix (in the case of water bleeding) a fog seal or slurry seal may be applied to limit water infiltration.
 

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